Capacity |
1 ton-12ton capacity for batch type, 30ton capacity for continuous type. |
Function |
Converting waste tires , plastic like PP,PE,PS,ABS to fuel oil, carbon black , steel wire. |
Main parts |
Pyrolysis reactor, condensing system, dedusting system, slag discharging system, auto feeder(optional) ,foundation(optional ) |
Reactor material |
Q245R boiler plate , 16/18mm thickness |
Emission |
Meet with the standards of Europe countries, provide SGS emission report. |
Export countries |
Huayin pyrolysis plants have been exported to more than 77 countries including Belgium, Ukraine, Romania, Russia,Cyprus, Finland, Thailand, Malaysia, Philippines, Turkey, Kazakhstan, Indonesia, Ecuador, Peru, Brazil, Argentina, Colombia, Chile, Ethiopia, Kenya, Zambia, Tanzania, Ghana, Egypt, Canada, Guatemala, Haiti, Mexico, USA, Australia etc. |
Advantage |
27 years manufacturing experience Outstanding designs for pyrolysis reactor High efficiency and No pollution |
Input raw mateiral
The waste pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Output product from the waste pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas.
Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc.
Carbon black can be made into pellets for making new rubber products.
Steel wire could be sold to the recycle station or steel mill for remelting.
The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Oil yield for your reference
Raw materials |
Oil ratio |
PP (Microwave oven food box/yogurt bottles, ect.) |
50%-75% |
PE(plastic film/plastic wrap) |
50%-75% |
PS(fast food boxes/instant noodle boxes) |
50%-75% |
ABS(engineering plastic) |
40% |
Leftovers of paper |
Wet 15-20%,Dry 60% |
House garbage |
35%-50% |
Plastic cable |
80% |
Plastic bags |
50% |
1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step
5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
6: Pulling out steel wire (0.5h).
HUAYIN pyrolysis technology advantage
1) Industrial batch type,different capacity from 1ton to 15ton per batch.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , dramatically expand equipment' lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized to achieved high quality product.
4) Perfect hot seal technology, to ensure operation safe and reliable.
5) Gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU
7) Support PLC system ,warning, alarm and auto-correction function, insure operation under safety condition.
8) Low requirement for manpower, Low working intensity and clean production.
Founded in 1993, Huayin Renewable Energy Equipment Co., Ltd uses a proprietary pyrolysis process to decompose hydrocarbon waste of different types with recovery of pyrolysis oil, syngas and dry residue (carbon black).
Huayin Energy focuses on equipment manufacturing, project development and turnkey facility operations.
Thermal Decomposition Plants manufactured by HUAYIN are efficient at:
1. Solid Waste Management: processing of rubber and used tires, OTR TIRES, plastic waste and other hydrocarbons;
2. Liquid Waste Management:processing of waste muds, drilling solutions, oil sludge and waste engine oil, motor oil and lubricating oil;
3. Energy Recovery: MSW (Municipal Solid Wastes) solution.
Packaging details |
1*40FR and 1*40HQ for 10 tons 2*40 HQ for 5 tons Weight: about 30tons All goods are packed with export standard package to make sure no damage during transportation. |
Detail details |
about 25 days after receiving deposit. |
We will send engineer to your place to provide technical service in guiding: Installation, Test running ,Worker training.
Besides ,Installation preparation manuals will be sent to you so that you can do relevant preparation work before our engineer arrives.
3D drawing, layout drawing and foundation drawing may be provided based on your land size and other specific requirements.